0 like 0 dislike
I am working on a davidbrown tractor engine and i am trying to remove the flywheel i have clutch off and im faced with 8 round headed  bolts are pins there where the normal hexangonal bolts would be there is no possible way for me to remove these unless i bore them out and i am unsure if that would work  dose anyone have any ideas on how i should remove this flyweel i have tried tapping flywheel out at the starter hole is it possible its pressed on?
in IC Engine by (120 points) | 35 views

1 Answer

0 like 0 dislike

In case of motorcycle:

To locate a flywheel, a Woodruff key is used. However, it should be noted that the Woodruff key is not intended to stop the flywheel from rotating, but to fix its position for ignition timing purposes.

Extractors and Pullers

Removing a flywheel from a motorcycle will require the use of an extractor or puller. Many flywheels have a threaded center section for the location of a specific puller (see 'A' in the photograph). Other designs require the use of a bolted plate with a large center bolt that draws the flywheel off as it is tightened (item 'B' in the photograph).

Occasionally it is possible to remove a flywheel with a universal extractor such as a three-legged puller. However, small flywheels rarely have sufficient clearance for the legs to pass through.

Before the flywheel extractor is located, the retaining center nut or bolt must first be removed. To facilitate the loosening process of the retaining nut, it is necessary to stop the flywheel from rotating. Most manufacturers have a special tool available for this purpose.

Note: The temptation to place a large screwdriver (or similar) into the flywheel must be resisted at all costs. The electrical components inside the flywheel will be irreparably damaged by this method.

An alternative to a flywheel holding tool when un-tightening the center nut is to use a gloved hand to hold the flywheel while an air powered impact gun is used. However, this method must be approached with caution as the impact gun will try to spin the flywheel.

Checking the Thread Direction

Before attempting to loosen the center nut, the mechanic must ascertain the thread direction; that is, left or right handed threads. Typically, flywheels are designed to rotate in the opposite direction of the threads holding them in place. For instance, a flywheel center nut on the left side of an engine that rotates anti-clockwise when viewed from the left side will have a center nut with standard right-hand threads. (Careful examination of the threads will indicate whether they are left or right handed).

With the center nut loosened, it should be backed off until it is level with the end of the shaft, this will support the shaft when the extractor is engaged.

Using a proprietary extractor (A), the mechanic must insert it to the full extent of its outer threads. Before tightening the center bolt, when the bolt is tightened against the shaft, the mechanic should tap the extractors bolt with a hammer. The shock from the hammer will separate the tappers and loosen the flywheel.

If the flywheel does not come loose the first time the center bolt is tapped, the process should be repeated; for example re-tighten the center bolt, tap with a hammer and so on until the flywheel becomes loose.

by (10.1k points)
287 questions
145 answers
1 comment
841 users